Gradall 534B-9 Parts Manual Manuel d'utilisateur Page 1

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Hoist Gradall 534B-9 Parts Manual. Gradall 534B-9 Parts Manual User Manual Manuel d'utilisatio

  • Télécharger
  • Ajouter à mon manuel
  • Imprimer
  • Page
    / 192
  • Table des matières
  • MARQUE LIVRES
  • Noté. / 5. Basé sur avis des utilisateurs

Résumé du contenu

Page 1 - Illustrated Parts Manual

Illustrated Parts ManualModels534B-9StartingS/N 0144860SP/N - 9103-4312Revised July 6, 2007

Page 2

TRANSMISSION DISCONNECT SWITCH ...8-3TRANSMISSION DRIVE GEARING ...

Page 3 - Table of Contents

HYDRAULIC CIRCUITSOil Supply & Pressure LinesStarting Serial No. 0144900SOriginal Issue 10-90Revised 12-2-93 Item Part No. Qty. Description Of Par

Page 4

HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0144860SOriginal Issue 10-90PCN L-89159-2TO BRAKE VALVE(SEE PAGE 8-2)FROM FORWARD-REVERSECONTROL VAL

Page 5

Item Part No. Qty. Description Of Part28 8820-1035 1 HEX HD CAPSCREW, 3/8-16 X 1,GR529 9104-3147 2 SUPPORT CLAMP30 8852-1006 1 HEX LOCKNUT, 3/8-1631

Page 6

HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0144900SOriginal Issue 10-909-2TO BRAKE VALVE(SEE PAGE 8-2)FROM FORWARD-REVERSECONTROL VALVE(SEE PAG

Page 7

HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0144900SOriginal Issue 10-909-2 Item Part No. Qty. Description Of Part28 8820-1035 1 HEX HD CAPSCREW

Page 8

HYDRAULIC CIRCUITSRear DriveStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-26-96KG9-3* Changed part number on items 2, 3, 17 & 22.

Page 9

HYDRAULIC CIRCUITSRear DriveStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-26-96* Changed part number on items 2, 3, 17 & 22.KG9-3 Ite

Page 10 - Alphabetical Index

HYDRAULIC CIRCUITSRear DriveStarting Serial No. 0144900SOriginal Issue 10-90Revised 2-26-96* Changed part number on items 2, 3, 17 & 22.KG9-3

Page 11 - Service Kits

HYDRAULIC CIRCUITSRear DriveStarting Serial No. 0144900SOriginal Issue 10-90Revised 2-26-96* Changed part number on items 2, 3, 17 & 22.9-3KG Ite

Page 12 - Part Number Index

HYDRAULIC CIRCUITSSteeringStarting Serial No. 0144860SOriginal Issue 10-90PCN L-89349-4 Item Part No. Qty. Description Of Part1 8471-7550 1 HIGH PRESS

Page 13

INTRODUCTIONService KitsStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99JJ1-92 2-5 9103-5240 STEERIN

Page 14

HYDRAULIC CIRCUITSLift CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 12-2-939-5 Item Part No. Qty. Description Of Part1 Ref LIFT CYL

Page 15

HYDRAULIC CIRCUITSCrowd CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 12-3-939-6 Item Part No. Qty. Description Of Part1 Ref CROWD C

Page 16

HYDRAULIC CIRCUITSTilt & Tilt Compensating CylinderStarting Serial No. 0144860SOriginal Issue 10-909-7 Item Part No. Qty. Description Of Part1 910

Page 17

HYDRAULIC CIRCUITSSway CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-12-009-8 Item Part No. Qty. Description Of Part1 Ref SWAY CYL

Page 18

HYDRAULIC CIRCUITS(9103-3371) Lift CylinderStarting Serial No. 0144860SOriginal Issue 8-90Revised 5-9310-1 Item Part No. Qty. Description Of Part9103-

Page 19

HYDRAULIC COMPONENTS(9103-3368) Crowd CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 8-11-95 Item Part No. Qty. Description Of Part91

Page 20

HYDRAULIC COMPONENTS(9103-3369) Tilt CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 10-22-9610-3 Item Part No. Qty. Description Of Pa

Page 21

HYDRAULIC COMPONENTS(9103-3304) Compensating CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-9310-4 Item Part No. Qty. Description O

Page 22

HYDRAULIC COMPONENTS(9103-3367) Sway CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-9310-5 Item Part No. Qty. Description Of Part91

Page 23

HYDRAULIC COMPONENTS(9104-3316) Steering CylinderStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-9310-6 Item Part No. Qty. Description Of Pa

Page 24

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-10INTRODUCTIONPart Num

Page 25

HYDRAULIC COMPONENTS(9103-3478) Steering CylinderStarting Serial No. 0244089SOriginal Issue 2-97Revised 6-24-9710-6 Item Part No. Qty. Description Of

Page 26

HYDRAULIC COMPONENTSMain Control ValveStarting Serial No. 0144860SOriginal Issue 10-9010-7 Item Part No. Qty. Description Of Part9103-3296 1 CONTROL V

Page 27 - Frame Shrouding & Trim

HYDRAULIC COMPONENTSPriority Flow Control ValveStarting Serial No. 0144860SOriginal Issue 10-9010-8 Item Part No. Qty. Description Of Part9103-3240 1

Page 28

HYDRAULIC COMPONENTSForward-Reverse Control ValveStarting Serial No. 0144860SOriginal Issue 10-90Revised 10-17-0310-9 Item Part No. Qty. Description

Page 29

HYDRAULIC COMPONENTSSeries-Parallel Control ValveStarting Serial No. 0144860SOriginal Issue 10-9010-10PCN L-8915 Item Part No. Qty. Description Of Par

Page 30 - Heater & Piping

HYDRAULIC COMPONENTSSolenoid ValveStarting Serial No. 0144860SOriginal Issue 10-9010-11 Item Part No. Qty. Description Of Part9020-6739 1 3-WAY SOLENO

Page 31

HYDRAULIC COMPONENTSDual P.O. Check ValveStarting Serial No. 0144860SOriginal Issue 10-9010-12 Item Part No. Qty. Description Of Part9105-3354 2 DUAL

Page 32 - PIVOT PIN

HYDRAULIC COMPONENTSInching ValveStarting Serial No. 0144860SOriginal Issue 10-9010-13 Item Part No. Qty. Description Of Part1 9103-3096 1 INCHING VAL

Page 33

10-14PCN L-8968 Item Part No. Qty. Description Of Part9103-3226 1 MAIN HYDRAULIC PUMP ASSY(includes all items)9103-4315 1 SEAL KIT (includes items 1,

Page 34 - NEW STYLE

HYDRAULIC COMPONENTSPilot PumpStarting Serial No. 0144860SOriginal Issue 10-9010-15PCN L-8907 Item Part No. Qty. Description Of Part9104-3297 1 PILOT

Page 35

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX7733-3027 ...

Page 36

HYDRAULIC COMPONENTSRear Drive MotorStarting Serial No. 0144860SOriginal Issue 10-9010-16 Item Part No. Qty. Description Of Part9020-6748 2 REAR DRIVE

Page 37 - OPTIONAL

HYDRAULIC COMPONENTS(9104-3296) Accumulator Charge ValveStarting Serial No. 0144860SOriginal Issue 10-90Revised 3-5-9710-17 Item Part No. Qty. Descrip

Page 38 - 1st & 2nd Boom Sections

HYDRAULIC COMPONENTSAccumulator Charge ValveStarting Serial No. 0144900SOriginal Issue 10-9010-17 Item Part No. Qty. Description Of Part1 9108-3239 1

Page 39

HYDRAULIC COMPONENTSOil Reservoir FilterStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-9210-18 Item Part No. Qty. Description Of Part1 9103

Page 40 - * Added items 22 & 22

HYDRAULIC COMPONENTSDirectional Control ValveStarting Serial No. 0144860SOriginal Issue 10-9010-19 Item Part No. Qty. Description Of Part9103-3097 1 D

Page 41

HYDRAULIC COMPONENTSHydraulic Oil ReservoirStarting Serial No. 0144860SOriginal Issue 10-9010-20PCN L-8915 Item Part No. Qty. Description Of Part1 910

Page 42 - Quick Switch Assembly

HYDRAULIC COMPONENTSBrake ValveStarting Serial No. 0144860SOriginal Issue 10-9010-21 Item Part No. Qty. Description Of Part1 9108-3154 1 BRAKE VALVE A

Page 43

HYDRAULIC COMPONENTSParking Brake ValveStarting Serial No. 0144860SOriginal Issue 10-9010-22 Item Part No. Qty. Description Of Part9104-3090 1 PARKING

Page 44 - Buckets & Carriages

HYDRAULIC COMPONENTS(9045-3050) Truss Boom WinchStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-06-0610-23LK

Page 45 - (9045-5011) Truss Boom

HYDRAULIC COMPONENTS(9045-3050) Truss Boom WinchStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-06-0610-23 Item Item Item Item ItemPart No.P

Page 46 - Truss Boom with Winch

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8820-1009 ...

Page 47 - 6 Ft. Vertical Mast

HYDRAULIC COMPONENTSWinch MotorStarting Serial No. 0144860SOriginal Issue 10-9010-24 Item Part No. Qty. Description Of Part9020-7879 1 WINCH MOTOR (in

Page 48 - ATTACHMENTS

HYDRAULIC COMPONENTSCrossover ValveStarting Serial No. 0144860SOriginal Issue 10-9010-25 Item Part No. Qty. Description Of Part9060-2706 1 CROSSOVER R

Page 49 - Fork Information

HYDRAULIC COMPONENTS(9103-3482) Joystick AssemblyStarting Serial No. 0244109SOriginal Issue 12-94Revised 3-20-9510-26MPC-1170-KG * Part Number transp

Page 50 - ENGINE & ATTACHING PARTS

HYDRAULIC COMPONENTS(9103-3482) Joystick AssemblyStarting Serial No. 0244109SOriginal Issue 12-94Revised 3-20-9510-26MPC-1170-KG * Part Number transp

Page 51

SVC10-27HYDRAULIC COMPONENTS(9104-3065) Main Control Valve AssemblyOriginal Issue 11-00Revised 12-20-02* Revised parts list.

Page 52 - Engine Right Side View

HYDRAULIC COMPONENTS(9104-3065) Main Control Valve AssemblyOriginal Issue 11-00Revised 12-20-02SVC10-27ARTWORK ON PREVIOUS PAGEItem Part No. Qty. Desc

Page 53 - Engine Left Side View

ELECTRICALDash WiringStarting Serial No. 0144860SOriginal Issue 10-90Revised 6-27-0711-1 Item Part No. Qty. Description Of Part8 9020-0506 1 CIRCUIT B

Page 54 - Radiator & Hoses

ELECTRICALDash WiringStarting Serial No. 0244091SOriginal Issue 1-96Revised 6-27-07JM 11-1 Item Part No. Qty. Description Of Part10 9108-3221 1 PLUG B

Page 55 - Air Cleaner Piping

11-2 Item Part No. Qty. Description Of Part1 9020-3359 2 BATTERY, (12 volt, 590 amps),TOP STUD, BCI GROUP 272 9040-3432 1 BATTERY HOLD DOWN3 7714-3006

Page 56 - Air Cleaner

ELECTRICALWiring - Frame & EngineStarting Serial No. 0144860SOriginal Issue 10-9011-3PCN L-8915A SEE PAGE 11-3.1

Page 57 - Fuel Tank & Lines

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX8855-1016 ...

Page 58 - DRIVE TRAIN

ELECTRICALWiring - Frame & EngineStarting Serial No. 0144860SOriginal Issue 10-9011-3PCN L-8915 Item Part No. Qty. Description Of Part26 8348-3113

Page 59

MISCELLANEOUSFrame DecalsStarting Serial No. 0144860SOriginal Issue 10-90NOTE: DECAL KIT 9103-5225 INCLUDES ALLDECALS SHOWN ON PAGES 12-1 & 12-2.1

Page 60 - Case & Converter Housing

MISCELLANEOUSFrame DecalsStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part21 9100-3044 1 BOOM DIRECTION DECAL22

Page 61

MISCELLANEOUSBoom DecalsStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-1-97 Item Part No. Qty. Description Of Part1 9112-3037 2 "GRADA

Page 62

13-1OPTIONAL EQUIPMENT(9104-5173) Joystick InstallationStarting Serial No. 0144860SOriginal Issue 10-90Revised 8-25-99 Item Part No. Qty. Description

Page 63

13-2OPTIONAL EQUIPMENTRear Wiper InstallationStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9040-3109 REAR WIP

Page 64

13-3OPTIONAL EQUIPMENTRotating Beacon AssemblyStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9103-5007 ROTATIN

Page 65 - Clutch Assemblies

13-4OPTIONAL EQUIPMENTGlow Plug InstallationStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9103-5105 GLOW PLUG

Page 66 - Modulator Valve

13-5OPTIONAL EQUIPMENTWinch Drain LineStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9103-5133 Ref WINCH DRAIN

Page 67 - Control Valve

13-6OPTIONAL EQUIPMENTStabilizer OptionStarting Serial No. 0144860SOriginal Issue 10-90Revised 10-26-93 Item Part No. Qty. Description Of Part14 8320-

Page 68 - Propeller Shaft

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9002-0247 ...

Page 69

OPTIONAL EQUIPMENTAuxiliary Controls AssemblyStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-9213-7PCN 910156VIEW A-ASTANDARD AUXILIARYCONTR

Page 70 - Front Axle Assembly

OPTIONAL EQUIPMENTAuxiliary Controls AssemblyStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-9213-7PCN 910156 Item Part No. Qty. Description

Page 71

13-8OPTIONAL EQUIPMENT(9103-5101) Pintle HookStarting Serial No. 0144860SOriginal Issue 10-90Revised 1-14-94PCN 930527-KG Item Part No. Qty. Descripti

Page 72 - Front Axle Housing

13-9OPTIONAL EQUIPMENTWinch AssemblyStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-14-06LKAUXILIARY VIEW OF REAR OF BOOM

Page 73

13-9OPTIONAL EQUIPMENTWinch AssemblyStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-14-06 Item Part No. Qty. Description Of Part9103-5079 1

Page 74

13-10OPTIONAL EQUIPMENTWinchStarting Serial No. 0144860SOriginal Issue 10-90

Page 75

13-10OPTIONAL EQUIPMENTWinchStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part41 1 HEX SOCKET PIPE PLUG42 8855-10

Page 76

13-11OPTIONAL EQUIPMENTOutrigger InstallationStarting Serial No. 0144860SOriginal Issue 8-90Revised 12-7-93

Page 77

13-11OPTIONAL EQUIPMENTOutrigger InstallationStarting Serial No. 0144860SOriginal Issue 8-90Revised 12-7-93 Item Part No. Qty. Description Of Part32 8

Page 78

13-12OPTIONAL EQUIPMENTOutrigger Valve AssemblyStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part25 9103-4134 1 O

Page 79

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX...

Page 80 - Wheels & Tires

13-13OPTIONAL EQUIPMENT(9103-3127) Outrigger CylinderStarting Serial No. 0144860JOriginal Issue 10-90Revised 6-22-01 Item Part No. Qty. Description Of

Page 81

13-13OPTIONAL EQUIPMENT(9104-3305) Outrigger CylinderStarting Serial No. 0244184SOriginal Issue 6-01Item Part No. Qty. Description Of Part9104-3305 2

Page 82 - 9114-4325 wrench

13-13OPTIONAL EQUIPMENT(9114-3048) Outrigger CylinderFOR SERVICE ONLYOriginal Issue 6-01Item Part No. Qty. Description Of Part9114-3048 2 OUTRIGGER CY

Page 83 - Starting Serial No. 0144900S

13-14OPTIONAL EQUIPMENTDual P.O. Check ValveStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9104-3258 DUAL P.O.

Page 84 - Front Axle Parking Brake

13-15OPTIONAL EQUIPMENTStabilizer CylinderStarting Serial No. 0144860SOriginal Issue 10-90 Item Part No. Qty. Description Of Part9104-3303 1 STABILIZE

Page 85 - Transmission & Sway

13-16OPTIONAL EQUIPMENT(9108-5058) 48" Slope Piler CarriageOriginal Issue 12-91Revised 6-20-06 Item Part No. Qty. Description Of Part9108-5058 Re

Page 86

13-17OPTIONAL EQUIPMENT(9108-3286) Sway CylinderOriginal Issue 12-91PCN L-9364 Item Part No. Qty. Description Of Part9108-3286 1 SWAY CYLINDER ASSY (i

Page 87 - Boom, Tilt and Sway

13-17JMOPTIONAL EQUIPMENT(9108-3471) Sway CylinderOriginal Issue 6-06Revised 6-27-07Item Part No. Qty. Description Of Part9108-3471 1 SWAY CYLINDER AS

Page 88 - Accelerator Linkage

13-18PCN L-9364OPTIONAL EQUIPMENT(9108-3286) Dual P.O. Check ValveOriginal Issue 12-91 Item Part No. Qty. Description Of Part9108-3262 1 DUAL P.O. CHE

Page 89 - Steering Column

13-19OPTIONAL EQUIPMENT(9103-5018) Auxiliary HydraulicsOriginal Issue 7-92Revised 7-14-06AUX VIEW A-ATILT CYLINDER HOSES AUX HYD HOSESVIEW A-A(LOOKING

Page 90 - Original Issue 10-90

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9020-6554 ...

Page 91 - PCN L-8984

13-19OPTIONAL EQUIPMENT(9103-5018) Auxiliary HydraulicsOriginal Issue 7-92Revised 7-14-06 Item Part No. Qty. Description Of Part9103-5018 1 AUXILIARY

Page 92

13-20OPTIONAL EQUIPMENT(9103-5266) Tilt on JoystickOriginal Issue 11-93 Item Part No. Qty. Description Of Part9103-5266 Ref TILT ON JOYSTICK (includes

Page 93 - PCN L-8907

13-21OPTIONAL EQUIPMENT(9103-5261) Cab EnclosureOriginal Issue 11-93Revised 2-18-94WIPERMOTORFANHEATERSECTION A-ATOP VIEW

Page 94 - PCN L-9207

Item Part No. Qty. Description Of Part9103-5261 Ref CAB ENCLOSURE (includes all items)1 9103-6119 1 TOP WINDOW FRAME2 11' WEATHER STRIP3 1 TOP W

Page 95

13-22OPTIONAL EQUIPMENT(9104-5129) Steer Axle Advantage KitFOR SERVICE ONLYOriginal Issue 3-96Revised 1-12-991121521631759618819920102111UPPERLOWER15

Page 96

OPTIONAL EQUIPMENT(9104-5129) Steer Axle Advantage KitFOR SERVICE ONLYOriginal Issue 3-96Revised 1-12-99Item Part No. Qty. Description Of Part31 9104

Page 97

123456713111712131415161081091819NOTE:FOR STEER AXLE ADVANTAGE KIT ONLYSEE PAGE 13-22 FOR DETAILS.JH13-23OPTIONAL EQUIPMENT(9103-3499) Steering Cylind

Page 98

13-24OPTIONAL EQUIPMENT(9114-5136) Rear Axle Rework KitFOR SERVICE ONLYOriginal Issue 6-99Revised 5-31-05JDItem Part No. Qty. Description Of Part9114

Page 99

HYDRAULIC COMPONENTSHydraulic ControllerStarting Serial No. 0144860SOriginal Issue 8-99KG13-25 Item Part No. Qty. Description Of Part9104-3064 1 HYDR

Page 100 - HYDRAULIC CIRCUITS

13-26SVCOPTIONAL EQUIPMENT(9103-5253) Work Light PackageStarting Serial No. 0144860SOriginal Issue 10-002223242526272829303132333411314151671756121917

Page 101 - Dump Circuit

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9040-2903 ...

Page 102

Item Part No. Qty. Description Of Part9103-5253 1 WORK LIGHT PACKAGE, (includes allitems)1 9002-7214 7 BUTTON GROMMET2 9112-5110 3 HALOGEN WORKLIGHT

Page 104

JLG Worldwide LocationsCorporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Fax: (717) 485-6417JLG Ind

Page 106

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9103-3062 ...

Page 107

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9103-4109 ...

Page 108

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9103-4329 ...

Page 109 - Steering

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9104-3196 ...

Page 110 - Lift Cylinder

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9104-4358 ...

Page 111 - Crowd Cylinder

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX9108-3376 ...

Page 113 - Sway Cylinder

CHASSIS & ATTACHING PARTSFrame Shrouding & TrimStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-6-97 2-1KG* Added slide adj. kit to

Page 114 - (9103-3371) Lift Cylinder

Item Part No. Qty. Description Of Part33 9020-6196 AR TRIM34 9020-6196 AR TRIM35 9020-6200 AR TRIM36 9103-5096 1 MAINTENANCE DECK37 8820-1021 2 HEX HD

Page 115 - (9103-3368) Crowd Cylinder

CHASSIS & ATTACHING PARTSCab Enclosure, Wiper & DefrosterStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-932-2Item Part No. Qty. Des

Page 116 - (9103-3369) Tilt Cylinder

INTRODUCTIONTable of ContentsStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99SECTION 1 - INTRODUCTIONTable of Contents ...

Page 117

CHASSIS & ATTACHING PARTSHeater & PipingStarting Serial No. 0144860SOriginal Issue 10-902-3Item Part No. Qty. Description Of Part1 9020-6134 1

Page 118 - (9103-3367) Sway Cylinder

CHASSIS & ATTACHING PARTSFront Axle Cradle & MountingStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-8-95Item Part No. Qty. Descrip

Page 119 - (9104-3316) Steering Cylinder

OLD STYLEPIVOT PIN 2-5CHASSIS & ATTACHING PARTSRear Steering Axle & Attaching PartsStarting Serial No. 0144860SOriginal Issue 10-90Revised 6-

Page 120 - (9103-3478) Steering Cylinder

Item Part No. Qty. Description Of Part34 8652-1144 2 CLAMP35 9108-1387 2 TUBE SUPPORT36 8820-1035 4 HEX HD CAPSCREW, 3/8-16X1,GR537 9020-2343 4 TUBE C

Page 121 - Main Control Valve

NEW STYLEPIVOT PIN 2-5CHASSIS & ATTACHING PARTSRear Steering Axle & Attaching PartsStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-

Page 122 - Priority Flow Control Valve

NEW STYLEPIVOT PINItem Part No. Qty. Description Of Part9103-5240 1 STEERING KNUCKLE KIT, (includesitems 26, 27, 29, 31 thru 35 ,38, 39, 43thru 54, 62

Page 123 - Forward-Reverse Control Valve

Item Part No. Qty. Description Of Part29 8859-1019 2 O-RING30 9104-1481 2 STEERING CYLINDER PIN31 9112-3030 4 BACK-UP RING32 8859-1032 4 O-RING33 9112

Page 124 - Series-Parallel Control Valve

CAB GLASS CAN ONLY BE SHIPPEDWITH THE COMPLETE CAB ENCLOSUREOPTION. IF GLASS BREAKAGE OCCURSIN THE FIELD IT MUST BE REPLACEDLOCALLY USING THE DIMENSI

Page 125 - Solenoid Valve

BOOMS1st & 2nd Boom SectionsStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-933-1

Page 126 - Dual P.O. Check Valve

BOOMS1st & 2nd Boom SectionsStarting Serial No. 0144860SOriginal Issue 10-90Revised 2-933-1Item Part No. Qty. Description Of Part22 8820-1533 8 H

Page 127 - Inching Valve

INTRODUCTIONTable of ContentsStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 1-2SECTION 6 - DRIVE TRAIN (Continued)Front Axle Assembl

Page 128 - Main Hydraulic Pump

BOOMS3rd Boom Section, Push Beam & CableStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-11-003-2SVC* Added items 22 & 22 .AB

Page 129 - Pilot Pump

BOOMS3rd Boom Section, Push Beam & CableStarting Serial No. 0144860SOriginal Issue 10-90Revised 5-11-003-2Item Part No. Qty. Description Of Part1

Page 130 - Rear Drive Motor

3-3BOOMSQuick Switch AssemblyStarting Serial No. 0144860S thru 0244182SOriginal Issue 10-90Revised 3-6-98Item Part No. Qty. Description Of Part9104-5

Page 131

JHItem Part No. Qty. Description Of Part9108-5049 Ref QUICK SWITCH OPTION ( includes9108-5091 plus items 9,10, &11)9108-5091 1 QUICK SWITCH ASSY (

Page 132 - Accumulator Charge Valve

112345674-1Item Part No. Qty. Description Of Part9045-5007 1 48" CARRIAGE ASSY, (includes allitems)1 9080-1315 1 CARRIAGE WELDMENT2 9040-2477 1 F

Page 133 - Oil Reservoir Filter

ATTACHMENTS & ACCESSORIES(9045-5011) Truss BoomStarting Serial No. 0144860SOriginal Issue 10-90Revised 6-29-014-2MBCItem Part No. Qty. Descriptio

Page 134 - Directional Control Valve

ATTACHMENTS & ACCESSORIESTruss Boom with WinchStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-06-064-3ER 46361, 49553, 49939 - LKItem Pa

Page 135 - Hydraulic Oil Reservoir

ATTACHMENTS & ACCESSORIES6 Ft. Vertical MastStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-06-064-4Item Part No. Qty. Description Of Pa

Page 136 - Brake Valve

ATTACHMENTS(9130-5016) 66" Slope Piler CarriageStarting Serial No. 0144860SOriginal Issue 8-94Revised 6-19-064-5Item Part No. Qty. Description Of

Page 137 - Parking Brake Valve

ATTACHMENTS & ACCESSORIESFork InformationOriginal Issue 11-00Revised 7-5-024-6NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DEC

Page 138 - (9045-3050) Truss Boom Winch

INTRODUCTIONTable of ContentsStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 1-3SECTION 10 - HYDRAULIC COMPONENTS (continued)Main Hydr

Page 139

ENGINE & ATTACHING PARTSPerkins Diesel Engine MountingStarting Serial No. 0144860SOriginal Issue 10-90Revised 1-10-995-1Item Part No. Qty. Descrip

Page 140 - Winch Motor

ENGINE & ATTACHING PARTSPerkins Diesel Engine MountingStarting Serial No. 0144860SOriginal Issue 10-90Revised 1-10-995-1Item Part No. Qty. Descrip

Page 141 - Crossover Valve

ENGINE & ATTACHING PARTSEngine Right Side ViewStarting Serial No. 0144860SOriginal Issue 10-90Revised 12-20-95Item Part No. Qty. Description Of Pa

Page 142 - (9103-3482) Joystick Assembly

ENGINE & ATTACHING PARTSEngine Left Side ViewStarting Serial No. 0144860SOriginal Issue 10-905-3L-910032 - added items #36 and #37.Item Part No. Q

Page 143

ENGINE & ATTACHING PARTSRadiator & HosesStarting Serial No. 0144860SOriginal Issue 10-905-4Item Part No. Qty. Description Of Part1 9103-6051 1

Page 144

ENGINE & ATTACHING PARTSAir Cleaner PipingStarting Serial No. 0144860SOriginal Issue 10-905-5Item Part No. Qty. Description Of Part1 9020-5663 1 A

Page 145

ENGINE & ATTACHING PARTSAir CleanerStarting Serial No. 0144860SOriginal Issue 10-90Revised 7-28-95Item Part No. Qty. Description Of Part9020-5663

Page 146 - Dash Wiring

ENGINE & ATTACHING PARTSFuel Tank & LinesStarting Serial No. 0144860SOriginal Issue 10-90Revised 10-16-965-7KGItem Part No. Qty. Description O

Page 147

DRIVE TRAINTransmission Mounting & ControlsStarting Serial No. 0144860SOriginal Issue 10-90Revised 12-20-02Item Part No. Qty. Description Of Part9

Page 148 - Batteries & Cables

DRIVE TRAINFlex Plate & Torque ConverterStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Description Of Part17 910

Page 149 - Wiring - Frame & Engine

INTRODUCTIONAlphabetical IndexStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 1-4ACCELERATOR CABLE ...

Page 150

DRIVE TRAINCase & Converter HousingStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-996-3JJ* Complete revision of the page numbers in

Page 151 - Frame Decals

DRIVE TRAINCase & Converter HousingStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-996-3Item Part No. Qty. Description Of Part1 8820-1

Page 152

6-4DRIVE TRAINConverter House Attaching PartsStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Description Of Part21 90

Page 153 - Boom Decals

6-5DRIVE TRAINClutch & Gear Group (reverse, 2nd and low)Starting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Descripti

Page 154 - OPTIONAL EQUIPMENT

6-6DRIVE TRAINClutch & Gear Group (forward, output & 3rd)Starting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Desc

Page 155 - Rear Wiper Installation

6-7DRIVE TRAINClutch AssembliesStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Description Of Part1 7710-4188 5 SNAP

Page 156 - Rotating Beacon Assembly

DRIVE TRAINModulator ValveStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9020-4990 1 MODULATOR V

Page 157 - Glow Plug Installation

6-9DRIVE TRAINControl ValveStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9103-4260 1 CONTROL VA

Page 158 - Winch Drain Line

6-10DRIVE TRAINPropeller ShaftStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99NOTE: ONLY ITEMS WITH PARTNUMBERS ARE AVAILABLEFOR SERVICE

Page 159 - Stabilizer Option

6-10DRIVE TRAINPropeller ShaftStarting Serial No. 0144900SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9103-3390 1 DRIVE S

Page 160 - Auxiliary Controls Assembly

INTRODUCTIONAlphabetical IndexStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-991-5ENGINE LEFT SIDE VIEW ...

Page 161

6-11DRIVE TRAINFront Axle AssemblyStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9104-3291 1 FRO

Page 162 - (9103-5101) Pintle Hook

6-11DRIVE TRAINFront Axle AssemblyStarting Serial No. 0144900SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9103-5208 1 FRO

Page 163 - Winch Assembly

6-12DRIVE TRAINFront Axle HousingStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part9104-4447 1 DIFF

Page 164

6-12DRIVE TRAINFront Axle HousingStarting Serial No. 0144900SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part1 9104-4422 1 AX

Page 165

6-13DRIVE TRAINFront Axle Differential CarrierStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 Item Part No. Qty. Description Of Part910

Page 166

6-13DRIVE TRAIN(9103-4328) Front Axle Differential CarrierStarting Serial No. 0144900SOriginal Issue 10-90Revised 6-27-07JM* Revised part number on

Page 167 - Outrigger Installation

6-13DRIVE TRAIN(9103-4328) Front Axle Differential CarrierStarting Serial No. 0144900SOriginal Issue 10-90Revised 6-27-07 Item Part No. Qty. Descripti

Page 168

6-14DRIVE TRAINFront Axle Shaft & Planetary Wheel EndStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99Item Part No. Qty. Descriptio

Page 169 - Outrigger Valve Assembly

DS* Re-released page.Item Part No. Qty. Description Of Part18 9104-4392 2 HUB BEARING, OUTER CONE19 9104-4393 2 WHEEL HUB ASSY (includes items 20,21

Page 170

OLD STYLEFRONT-FLOATATIONItem Part No. Qty. Description Of Part1 9104-3081 1 RIM, 14.00 X 252 9104-3146 10 LUG NUT (lubricate and torque to350-400 ft.

Page 171

JOYSTICK (Hydraulic Controller) ... 13-1JOYSTICK HYDRAULIC CIRCU

Page 172

Item Part No. Qty. Description Of Part1 9104-3292 1 RIM, 14.00 X 252 9104-3146 12 LUG NUT (lubricate and torque to350-400 ft. lbs.)3 9020-1452 1 VALVE

Page 173

6-16DRIVE TRAIN(9103-3382) Rear Drive Hub AssyStarting Serial No. 0144860SOriginal Issue 10-9Revised 5-31-05Item Part No. Qty. Description Of Part91

Page 174 - Stabilizer Cylinder

DRIVE TRAIN(9103-3504) Rear Steering Axle Drive HubFOR SERVICE ONLYOriginal Issue 4-95Revised 9-1-996-16Item Part No. Qty. Description Of Part19 9103-

Page 175

JJ* Complete revision of the page numbers in section 6.Item Part No. Qty. Description Of Part1 9104-4403 10 STATIONARY DISC2 9104-4404 8 FRICTION DI

Page 176 - (9108-3286) Sway Cylinder

JJ* Complete revision of the page numbers in section 6.Item Part No. Qty. Description Of Part13 9104-4439 1 PISTON14 2 BACK-UP RING15 2 O-RING16 910

Page 177 - (9108-3471) Sway Cylinder

CONTROLSTransmission & SwayStarting Serial No. 0144860SOriginal Issue 10-90Revised 1-15-987-1KG* Switched item numbers 33 & 34 in art.

Page 178

7-1 Item Part No. Qty. Description Of Part1 9103-1463 1 CONTROL & INSTRUMENT PANEL2 9002-7319 2 SELF-TAPPING SCREW3 7714-3004 2 WHIZ-LOK SCREW, 5/

Page 179

Item Part No. Qty. Description Of Part1 9020-2361 1 CONTROL LINKAGE ROD (tilt)2 8882-1004 3 ADJUSTABLE YOKE END3 9002-7987 3 SPRING CLEVIS4 8850-1406

Page 180

PCN L-8984CONTROLSAccelerator LinkageStarting Serial No. 0144860SOriginal Issue 10-907-3 Item Part No. Qty. Description Of Part1 8863-1318 1 COTTER PI

Page 181 - (9103-5266) Tilt on Joystick

CONTROLSSteering ColumnStarting Serial No. 0144860SOriginal Issue 10-907-4 Item Part No. Qty. Description Of Part1 9060-0274 1 STEERING CAP2 9020-0266

Page 182 - (9103-5261) Cab Enclosure

INTRODUCTIONAlphabetical IndexStarting Serial No. 0144860SOriginal Issue 10-90Revised 9-1-99 1-7RESERVOIR ...

Page 183

BRAKESHydraulics & Service Brake LinesStarting Serial No. 0144860SOriginal Issue 10-908-1 Item Part No. Qty. Description Of Part1 9104-3293 1 TUBE

Page 184

PCN L-8984BRAKESHydraulics & Service Brake LinesStarting Serial No. 0144900SOriginal Issue 10-908-1SEE PAGE 6-12FOR CONTINUATIONOF SERVICE ANDPARK

Page 185

Item Part No. Qty. Description Of Part1 9108-3154 Ref BRAKE VALVE ASSY (see page10-21 for details)2 8866-2106 1 ELBOW - 90 DEGREES (swivel nut)3 8859

Page 186 - (9103-3499) Steering Cylinder

PCN L-8907BRAKESHydraulics & Parking Brake LinesStarting Serial No. 0144900SOriginal Issue 10-908-2 Item Part No. Qty. Description Of Part1 9108-3

Page 187 - FRONT OF MACHINE

BRAKESBrake Pedal & Inching LinkageStarting Serial No. 0144860SOriginal Issue 10-90Revised 4-928-3PCN L-9207 Item Part No. Qty. Description Of Par

Page 188 - Hydraulic Controller

BRAKESAccumulator, Charging Valve & LinesStarting Serial No. 0144860SOriginal Issue 10-90Revised 8-21-95TO OIL COOLER(SEE PAGE 9-2)TO BRAKE VALVE(

Page 189

BRAKESAccumulator, Charging Valve & LinesStarting Serial No. 0144900SOriginal Issue 10-90Revised 8-21-95TO DUMP CIRCUIT(SEE PAGE 9-2)TO BRAKE VALV

Page 190

HYDRAULIC CIRCUITSOil Supply & Pressure LinesStarting Serial No. 0144860SOriginal Issue 10-90TO PRESSURE PORTON ACCUMULATORCHARGE VALVE(SEE PAGE 8

Page 191

HYDRAULIC CIRCUITSOil Supply & Pressure LinesStarting Serial No. 0144860SOriginal Issue 10-90PCN L-8915 Item Part No. Qty. Description Of Part38 9

Page 192 - JLG Worldwide Locations

HYDRAULIC CIRCUITSOil Supply & Pressure LinesStarting Serial No. 0144900SOriginal Issue 10-90Revised 12-2-93TO PRESSURE PORTON ACCUMULATORCHARGE V

Commentaires sur ces manuels

Pas de commentaire